Plastic Product Design
Manufacturing-oriented modelling and correction.
Engineering services
From product geometry to production-oriented tooling.
Flexible, clearly scoped support for product manufacturers, toolrooms, moulders and engineering teams.
CAD Conversion
Reliable reconstruction and production-ready exchange files.
DFM Review
Early visibility into mouldability and cost risks.
Core & Cavity
Parting, shut-offs, extraction and preliminary tooling strategy.
Complete Mould Design
Systems, drawings, BOM and controlled release documents.
Modification & Support
Engineering changes, troubleshooting and simulation support.
01 / Product
Plastic Product Design
Develop or correct component geometry with moulding and downstream tooling in mind.
- 3D product modelling
- Product detailing
- Wall-thickness optimisation
- Draft development
- Ribs, bosses and snap-fit features
- Material considerations
- Manufacturing-oriented correction
- Production drawing support
02 / Data
CAD Conversion
- 2D-to-3D conversion
- Model clean-up
- STEP and IGES preparation
- Production drawings
- File-format conversion
- Legacy drawing reconstruction
03 / Validate
DFM Review
- Draft and wall-thickness analysis
- Undercut identification
- Sink and warpage risk
- Rib and boss review
- Parting-line recommendation
- Preliminary gate strategy
- Ejection observations
- Mould-complexity reduction
04 / Tooling
Core and Cavity Development
- Parting-line development
- Shut-off surfaces
- Core and cavity extraction
- Inserts
- Sliders and lifters
- Preliminary tooling strategy
05 / Complete system
Complete Injection Mould Design
- Mould-base selection
- Runner and gate design
- Cooling, venting and ejection
- Slides and lifters
- Assembly and component drawings
- Bill of materials
- Standard-component coordination
- Release documentation
06 / Improve
Mould Modification and Troubleshooting
- Engineering changes
- Interference corrections
- Mould-improvement drawings
- Trial-feedback incorporation
- Product modifications
- Tooling modifications
07 / Reconstruct
Reverse Engineering
- CAD reconstruction from drawings
- Models from accurately supplied measurements
- Scan-data processing support
- Replacement-component modelling
08 / Analyse
Simulation Support
Mould-flow analysis and advanced simulation are separately scoped. Feasibility and output depend on suitable product data, accurate material information and access to appropriate licensed analytical tools. Simulation findings support engineering judgment; they do not replace verified production trials.
Which scope fits your component?
Share the available data and production objective. We will recommend the appropriate starting point and quote it clearly.
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